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Step 6,7,8 - Mount Motors, Finish Wiring, Setup CC Board

Posted by YouMadeMeDoIt, 20 January 2012 · 118 views

setup soldering motors mounting fly
Ok, so at this point I am cramming the last few steps together after receiving my motors from Hobby King in China.  At the time I am writing this I have already accomplished my maiden flight/crash test.  Basically, these are the final steps I took prior to getting her out and in the air:

1.  Mounted motors - I used 2 sheets of some tub lining rubber I had lying around to mount the motors on.  This served a 2-fold purpose - to dampen vibrations and to make some space for the motor shafts since they were rubbing on the wooden motor mounts a little bit.  It definitely worked for the second purpose!  As for vibration dampening, I don't think it can hurt.

2.  I scrapped the wooden roll cage provided by Blue Sky R/C in this Mega Quad kit because it interfered with my access to the bolts holding the boards in place.  I bent myself a nice piece of aluminum bar.  I found it to be simple, and really sturdy.  It's also a nice carrying handle.  It is bolted all the way through the arms (with their basswood centers) and the wooden frame.  As you'll see in my first crash test video, this little aluminum guard was worth its weight in gold.  It saved all my electronics on each of my 4 crashes.

3.  Next, I mounted the battery with two velcro straps and a piece of foam taped along the bottom of the frame to protect the top of the battery from being damaged by machine screw heads.  During my crash testing, I came to find that I should probably add some velcro on the actual battery.

4.  Changed the 4mm banana connectors on the ESCs to male Deans connectors so that they would plug into my power board.

5. Wired everything up (Receiver, satellite, ESC's, Motors, Battery, CC Board) and arranged things as neatly as I possibly could at my current skill level!

6.  Proceeded to read and follow Matt's 101 Guide and watched the Copter Control Basics videos...then proceeded to run into some problems I addressed in the forums, followed by some minor crash testing.

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i like your rubber pad idea and the roll bar grab handle.
nice job!
Thanks man! The short aerial vids I have shot so far have been relatively smooth (my flying hasn't been though) and I haven't done any prop or motor balancing at this point. The aluminum roll grab handle has been bullet proof in my crashes so far too.

5. Wired everything up (Receiver, satellite, ESC's, Motors, Battery, CC Board) and arranged things as neatly as I possibly could at my current skill level!


As someone with ZERO experience, this is the part that worries me the most! Was there a schematic you used to determine the wiring flow? Would you mind expanding that section to include the details?
It is easy if you take it one step at a time. I hadn't soldered much myself before this, and what I did solder in the past I had never done properly. So, I searched YouTube for videos on how to solder and I watched them.

Another very important and simple thing to know is Black is Negative, and Red is Positive.

You have to make sure that the connectors you have match with what you want to connect them to. For the connection from the power board to the Battery, I used 4mm banana connectors -- because that's what the battery I bought had on it. For the ESC's I used what came with the motors on the motor side (3.5mm connectors), and I used dean's connectors on the Power Distribution Board side -- because that's what the power board came with. Each dean's connector and the power board is clearly marked with + and -

I started all the wiring with the power distribution board - this one from DIY Drones: https://store.diydro...p/ac-pdb-01.htm

Luckily on that page (look toward the bottom) they have this awesome explanation of how to put everything together in a PDF file as well as a schematic. That pretty much walked me through the process. A power board is not necessary, and the same can be accomplished by soldering wires together (I have a nice example of this that I can send you in message if you're interested)

One other note: for CC, you have to disconnect the red wire from all but one of the ESC's on the end that plugs into your CC board. This is because the board gets power from an ESC, but it should only get power from 1, not 4 at a time. Before you disconnect those red wires though - be sure to program your ESC's.

If you have specific questions, PM me and I can tell you what I know or give you my phone number. If you want to clone my machine (it may not be the most cost effective way to go) I can give you a complete materials list --- I assume thought that you've already jumped into a project!